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DC-Coupled PV-Storage EV Fast Charging System

AINEGY 480kW Four-Gun EV Fast Charging Hybrid BESS Container

1MWh / 1.5MWh Liquid-Cooled BESS · 4 Charging Guns · Dynamic Power Allocation · Integrated EMS & ATS

A large-capacity hybrid energy storage container built around 480kW four-gun EV fast charging, with simultaneous charging and intelligent allocation of the total charging capacity.

The AINEGY system combines 1MWh or 1.5MWh of liquid-cooled LiFePO4 battery storage with a 480kW EV fast charging platform. Integrated EMS and ATS coordinate grid power, battery energy, optional PV input, optional DC recharge, four active charging guns and additional AC load output inside one containerized hybrid energy system.

480kW Total Charging PowerHigh-power DC fast charging for fleet, bus and commercial charging projects.
4 Charging GunsSupports simultaneous charging of up to four connected electric vehicles.
Dynamic Power AllocationTotal charging power is allocated among active charging sessions.
1MWh / 1.5MWhLarge liquid-cooled battery energy buffer behind the EV charging system.
200–1000VdcWide EV charging voltage range across both configurations.
Integrated EMS + ATSEnergy monitoring, source coordination and hybrid system control inside the container.

480kW EV Fast Charging Built into a Hybrid Energy Storage Container

This product is based on AINEGY hybrid-grid energy storage architecture, with the EV charging function integrated directly inside the container. The result is not a conventional charger placed beside a battery container, but one coordinated power system.

Grid power, optional PV input, optional DC recharge, the 1–1.5MWh battery system, four EV charging guns and additional AC loads are coordinated through the integrated AINEGY EMS and ATS architecture.

This product supports the wider DC-Coupled PV Storage Charging System product group and the PV Storage EV Charging Systems category.

480kW EV ChargingFour GunsSimultaneous ChargingDynamic Power AllocationIntegrated EMSIntegrated ATSOptional PV InputOff-Grid AC Output
Charging Capacity

Four Active Charging Interfaces Within One 480kW Platform

Four charging guns can operate simultaneously, while total charging capacity is dynamically allocated among active vehicles.

Battery Energy

1–1.5MWh Local Energy Buffer

Large-capacity liquid-cooled battery storage separates stored energy capacity from the instantaneous charging demand of connected EVs.

Hybrid Architecture

Grid, PV, DC Recharge and Battery Coordination

The integrated system supports AC grid recharge, optional DC recharge and optional high-capacity PV input.

Extended Output

EV Charging Plus Additional AC Loads

EV charging is the primary application, with 500kW or 750kW off-grid AC output available for compatible connected loads.

AINEGY Engineering and Quality Support

A four-gun charging energy system requires coordinated engineering across battery management, energy management, transfer control, charging modules, thermal management, communication and connected load interfaces.

15+

Years of BMS / EMS Technology Accumulation

Long-term development experience in battery-management and energy-management technologies.

80+

R&D Team Members

Engineering support across BMS, EMS, power conversion, battery integration and customized energy systems.

120+

Countries and Regions

International project experience across different charging interfaces, grids and environmental conditions.

2500MWh+

Cumulative Battery Shipment

Manufacturing and battery-integration experience supporting international project execution.

Charging Architecture

Engineer the Complete Four-Gun Power Path

Charging modules, total charger power, vehicle voltage and simultaneous charging demand are treated as one coordinated system.

Integrated Control

EMS and ATS Inside the Product Boundary

Battery, grid, PV, recharge interfaces, EV charging and AC output are coordinated within the integrated container.

Project Matching

Configure Around the Real Charging Site

Vehicle demand, grid availability, PV capacity, load requirements and site conditions should be reviewed before final configuration.

480kW Four-Gun EV Fast Charging BESS Container Technical Specifications

Both systems combine 480kW total EV charging power, four simultaneous charging interfaces, integrated EMS and ATS, liquid-cooled battery storage and multiple recharge paths.

Item480kW / 1MWh480kW / 1.5MWh
ModelIYP-CB1ML-480C4-500H3-480M4-HX1IYP-CB1M5L-480C4-750H3-720M6-HX1
Battery System
Battery TypeLiFePO4 BatteryLiFePO4 Battery
Rated Battery Energy1MWh1.5MWh
Battery Cooling MethodLiquid CoolingLiquid Cooling
EV Fast DC Charging System
Total Maximum Charger Power480kW480kW
Charger Voltage Range200–1000Vdc200–1000Vdc
Maximum Charger Current480A480A
EV Charging Guns44
Simultaneous EV ChargingSupportedSupported
Charging Power AllocationDynamic AllocationDynamic Allocation
Charging Gun TypeGBT; CCS1 / CCS2 / CHAdeMO OptionalGBT; CCS1 / CCS2 / CHAdeMO Optional
Charging Cable Length7 — confirm unit in final project specification7 — confirm unit in final project specification
Operation ModeStandalone; OCPP 1.6J OptionalStandalone; OCPP 1.6J Optional
DC Recharge Port — Optional
Maximum DC Recharge Power320kW320kW
DC Recharge Ports11
DC Recharge Socket TypeGBT; CCS1 / CCS2 / CHAdeMO OptionalGBT; CCS1 / CCS2 / CHAdeMO Optional
AC Recharge
Maximum AC Recharge Power500kW750kW
AC Type3-Phase 400Vac3-Phase 400Vac
PV Recharge — Optional
Maximum PV Power480kW720kW
Maximum PV Voltage900Vdc900Vdc
MPPT Voltage Range250–850Vdc250–850Vdc
MPPT Channels46
Off-Grid AC Output
Maximum AC Output Power500kW750kW
AC Voltage400Vac / 230Vac, 3-Phase400Vac / 230Vac, 3-Phase
AC Frequency50Hz / 60Hz50Hz / 60Hz
Maximum AC Current750A1130A
Integrated Control and General Parameters
Energy Management SystemIntegrated AINEGY EMSIntegrated AINEGY EMS
Automatic Transfer SwitchIntegrated ATSIntegrated ATS
CommunicationRS485; WiFi / 4G OptionalRS485; WiFi / 4G Optional
Battery Protection RatingIP65IP65
Fire Protection SystemAerosolAerosol
Operating Temperature-15°C to 50°C-15°C to 50°C
Operating Humidity5%–95%5%–95%
Altitude<2000m<2000m
Dimensions6058 × 2438 × 2896mm6058 × 2438 × 2896mm
Approximate WeightAbout 22000kgAbout 25000kg

EV Charging Data

  • Expected vehicle types
  • Daily charging sessions
  • Four-gun simultaneous charging demand
  • GBT / CCS1 / CCS2 / CHAdeMO requirement

Site Energy Data

  • Available grid power
  • Grid voltage and site distribution
  • Existing transformer capacity
  • Additional connected load demand

PV and DC Recharge

  • PV array capacity and string data
  • Expected solar production
  • External DC recharge source
  • Required DC recharge connector

Control and Communication

  • Charging power allocation strategy
  • OCPP 1.6J requirement
  • Remote communication requirement
  • Grid and off-grid operating strategy

Four-Gun Simultaneous EV Charging with Dynamic Power Allocation

The charging system provides 480kW of total charging capacity. Four charging guns can operate simultaneously, while integrated control allocates available power among active vehicles instead of assuming a fixed equal output for every charging session.

480kW Total Charging CapacityShared across active EV charging sessions
Dynamic Charging Power Allocation Power is coordinated according to connected vehicle demand, charging conditions, system status and configured operating limits.
Charging Gun 1Active vehicle charging interface
Charging Gun 2Active vehicle charging interface
Charging Gun 3Active vehicle charging interface
Charging Gun 4Active vehicle charging interface
480kW is the total system charging power. It does not represent 480kW available independently from every gun at the same time.

Match Charging Power to Real Vehicle Demand

Connected vehicles can request different charging power according to battery voltage, SOC, onboard charging limits and current charging conditions. Dynamic allocation allows the system to coordinate the shared 480kW platform around active sessions.

Four Active Sessions All four charging guns can operate simultaneously within the system’s total charging capacity.
Vehicle Demand Available charging power can be coordinated around the actual demand of connected vehicles.
System Conditions Battery status, energy-source availability and connected loads form part of the wider operating conditions.
Configured Strategy Power allocation follows the project’s configured charging and energy-management strategy.

1–1.5MWh Liquid-Cooled Battery Energy Behind 480kW EV Charging

The stationary battery is a core part of the charging architecture. It creates a large local energy buffer between available recharge sources and the changing power demand of four simultaneous EV charging sessions.

Available Energy Sources Grid AC recharge, optional 320kW DC recharge and optional 480–720kW PV input provide energy to the integrated system. AC · DC · Optional PV
1MWh / 1.5MWh Liquid-Cooled BESS Large-capacity LiFePO4 battery storage forms the local energy buffer inside the hybrid charging container. BMS · EMS · ATS · Liquid Cooling
EV Charging and AC Loads Stored energy supports the four-gun 480kW charging system and compatible additional AC loads. 480kW EV Charging · 500–750kW AC Output
AINEGY 480kW four-gun EV Fast Charging BESS Container system operation diagram with grid PV battery EMS ATS EV charging and AC loads

DC-Coupled PV-Storage Charging Inside One Hybrid Energy System

The system combines several energy inputs and outputs inside one product boundary. Optional PV input and the optional DC recharge port connect through DC energy paths, while grid AC recharge, ATS operation and additional AC output form the AC-side architecture.

Grid / AC Recharge Three-phase 400Vac grid input supports 500kW or 750kW AC recharge according to the selected configuration.
Optional PV Input DC-coupled PV input supports up to 480kW with four MPPT channels or 720kW with six MPPT channels.
Optional DC Recharge A separate optional DC recharge port supports up to 320kW input from a compatible external DC source.
Four-Gun EV Charging The integrated charging platform supplies up to 480kW total power across four simultaneous charging interfaces.
Additional AC Loads The hybrid system can also provide 500kW or 750kW off-grid AC output for compatible project loads.

Integrated AINEGY EMS and ATS for Hybrid Charging Energy Coordination

EMS and ATS are integrated inside the product rather than installed as separate external devices. They form part of the system architecture that coordinates energy sources, battery operation, EV charging demand and AC load output.

Integrated AINEGY EMS + ATS
Battery SOCStored energy status
BMS StatusBattery operating visibility
Grid StatusAC source condition
PV InputOptional renewable input
DC RechargeOptional DC input status
EV ChargingFour-gun charging demand
Power AllocationDynamic charging coordination
AC LoadsAdditional output demand
CommunicationRS485 · WiFi / 4G option

Real-Time Coordination Across the Complete Product

The integrated EMS observes connected energy-interface status and dynamically coordinates system operation according to current conditions and the configured strategy. ATS is integrated into the hybrid AC architecture for coordinated source-transfer operation.

Battery Management Battery SOC and operating status are observed through the connected BMS architecture.
Charging Coordination Four active EV charging sessions and total 480kW charging capacity are coordinated dynamically.
Energy Inputs Grid AC, optional PV input and optional DC recharge form the available recharge architecture.
Hybrid AC Operation Integrated ATS supports coordinated source-transfer operation within the configured hybrid system.
Additional Loads Compatible AC load demand is included in the configured energy-management strategy.

Three Battery Recharge Paths for Different Charging-Site Architectures

The battery system can be recharged from three-phase AC, an optional external DC source and optional high-capacity PV input. Final energy participation depends on the project configuration and EMS operating strategy.

AC Recharge

500kW or 750kW Three-Phase Grid Recharge

The 1MWh model supports up to 500kW AC recharge, while the 1.5MWh model supports up to 750kW from a 400Vac three-phase source.

DC Recharge Port

Optional 320kW External DC Recharge

A separate optional DC recharge input allows the stationary battery to receive up to 320kW from a compatible external DC source.

PV Recharge

Optional 480kW or 720kW DC-Coupled Solar Input

Optional PV input supports 480kW with four MPPT channels or 720kW with six MPPT channels according to the selected model.

EV Fast Charging First, with 500–750kW Off-Grid AC Output

The system is primarily positioned around four-gun EV fast charging. Its hybrid energy storage architecture also supports substantial three-phase AC output for additional compatible loads.

500kW

1MWh Model AC Output

Maximum off-grid AC output available from the 1MWh system configuration.

750kW

1.5MWh Model AC Output

Higher off-grid AC output available from the 1.5MWh configuration.

400 / 230Vac

Three-Phase AC Interface

Supports compatible three-phase AC load architectures at 50Hz or 60Hz.

EMS + ATS

Integrated Hybrid Control

Charging demand and additional AC loads are coordinated inside the integrated system.

Factory Integration and Four-Gun Charging System Validation

A large battery-integrated charging product should be reviewed as a complete connected system. Validation focuses on battery operation, EMS and ATS communication, charging interfaces, dynamic power allocation, recharge paths and AC output.

Battery + BMS

Battery-System Operating Checks

Review battery operation, BMS communication and the liquid-cooling system within the 1–1.5MWh platform.

Four Charging Guns

Simultaneous Charging Interface Review

Check charging operation across all four EV charging interfaces within the total 480kW system capacity.

Power Allocation

Dynamic Charging Coordination

Review how the integrated system allocates available charging capacity among active vehicle sessions.

EMS + ATS

Control and Transfer Interface Review

Verify operating communication across battery, charging, source and AC output interfaces.

Recharge Interfaces

AC, DC and Optional PV Input Checks

Confirm the selected recharge paths and communication requirements for the project configuration.

AC Load Output

Additional Load Interface Review

Evaluate compatible AC load demand together with EV charging demand and battery operating strategy.

Quality Built Around the Complete Energy and Charging Path

The product is integrated as one hybrid energy system rather than a collection of unrelated devices. Battery storage, charging modules, EMS, ATS, thermal management, fire protection and connected power interfaces are engineered around the complete operating path.

System Integration Battery, four-gun charging, EMS, ATS and recharge interfaces operate within one containerized architecture.
Interface Validation Checks focus on operating and communication interfaces connecting the major charging and energy subsystems.
Project Engineering Final configuration should be based on charging demand, energy inputs, load output and site conditions.
Communication RS485 is specified, with WiFi and 4G communication options available for project requirements.

Applications for AINEGY 480kW Four-Gun EV Fast Charging BESS Container

Designed for large charging projects where multiple vehicles, high charging power, local battery energy and hybrid energy inputs need to operate inside one integrated system.

AINEGY 480kW four-gun EV Fast Charging BESS Container application cases for fleet bus highway industrial remote and PV charging projects
Bus and Fleet Depots

Four-Gun Charging for Operational Vehicle Fleets

Fleet and bus projects can require several vehicles to charge within the same operating period.

Four charging guns and dynamic power allocation support simultaneous charging within the 480kW total capacity.

Highway Charging Hubs

Large Local Battery Energy Behind Fast Charging

Highway and service-area charging sites may experience changing vehicle demand across different periods.

The 1–1.5MWh battery system creates a substantial local energy buffer for the four-gun charging platform.

Fuel and Service Stations

Add EV Charging to Existing Energy Sites

Service facilities can integrate high-power EV charging with wider local electrical loads.

The AINEGY system combines EV charging with optional PV, battery storage and additional AC output.

Industrial and Logistics Sites

Coordinate Vehicle Charging and Facility Loads

Industrial sites may need to evaluate charging demand together with existing production and logistics loads.

Integrated EMS coordinates battery operation, charging sessions and compatible AC output within the configured strategy.

Remote and Island Charging

Hybrid Energy Inputs for Different Site Conditions

Remote charging projects may combine grid supply, optional PV input, DC recharge sources and battery storage.

The integrated ATS and EMS architecture supports coordinated hybrid operation according to project design.

PV-Enabled Charging Projects

480–720kW Optional Solar Input

Projects with high-capacity solar generation can configure the DC-coupled PV input around the selected model.

Four or six MPPT channels support the corresponding 480kW or 720kW optional PV architecture.

480kW Four-Gun EV Fast Charging BESS Engineering FAQ

Technical answers for fleet operators, charging-station developers, EPC teams and energy-system engineers evaluating a large battery-integrated EV charging project.

What is the AINEGY 480kW Four-Gun EV Fast Charging BESS Container?

It is a hybrid-grid energy storage integrated container with built-in 480kW EV fast charging. The system combines 1MWh or 1.5MWh liquid-cooled LiFePO4 battery storage, four charging guns, dynamic charging power allocation, integrated EMS, integrated ATS, optional PV recharge, optional DC recharge and off-grid AC output.

Can all four EV charging guns operate at the same time?

Yes. The four charging guns support simultaneous EV charging. The system dynamically allocates the total available charging power among active charging sessions.

Does each charging gun provide 480kW at the same time?

No. The 480kW rating is the total charging power of the EV fast charging system. Integrated control dynamically allocates that total capacity among the active charging guns according to vehicle demand, system conditions and configured limits.

What is the difference between the 1MWh and 1.5MWh configurations?

Both configurations use a 480kW four-gun EV fast charging system. The 1MWh model provides 1MWh of battery energy, 500kW AC recharge, optional 480kW PV input and 500kW off-grid AC output. The 1.5MWh model provides 1.5MWh of battery energy, 750kW AC recharge, optional 720kW PV input and 750kW off-grid AC output.

How does the optional PV input connect to the charging system?

The optional PV input forms a DC-coupled renewable energy path inside the integrated system. The 1MWh configuration supports up to 480kW PV input with four MPPT channels, while the 1.5MWh configuration supports up to 720kW with six MPPT channels.

What is the optional 320kW DC recharge port?

It is a separate optional DC input path used to recharge the stationary battery system from a compatible external DC source. It is different from the four EV charging guns used to supply vehicles.

Are the EMS and ATS integrated inside the BESS container?

Yes. AINEGY EMS and ATS are integrated inside the hybrid energy storage container. They coordinate battery operation, connected energy sources, EV charging demand, grid conditions and additional AC load output according to the configured system strategy.

Can the system supply electrical loads other than EV chargers?

Yes. In addition to the primary EV fast charging function, the 1MWh configuration supports up to 500kW off-grid AC output and the 1.5MWh configuration supports up to 750kW off-grid AC output for compatible connected loads.

Which EV charging connectors and communication options are available?

GBT is available, with CCS1, CCS2 and CHAdeMO offered as project options. The system supports standalone operation, with optional OCPP 1.6J for compatible charging management backend integration.

What information should be sent to AINEGY before quotation?

Send the expected vehicle types, daily charging sessions, simultaneous charging demand, connector standard, available grid power, optional PV data, DC recharge source information, additional AC load demand, operating strategy, communication requirements, ambient conditions and site layout.

Configure Your 480kW Four-Gun EV Fast Charging BESS Container with AINEGY

Send the expected vehicle types, daily charging sessions, simultaneous charging demand, connector standard, available grid power, PV array data, optional DC recharge source, additional AC loads, communication requirements and site conditions. AINEGY will review the 1MWh or 1.5MWh battery configuration, dynamic four-gun charging strategy, integrated EMS and ATS control, recharge interfaces and project layout.